Wow! .001 or so is understandable ... but what you are experiencing seems to be a lot....
Most (adjustable) trimmers are set-up to "set" using a pattern case that is the proper length. You use it to set-up the adjustments. Obviously, if you don't you have one, then that's a problem. However, Calipers are your insurance ... use them!
lol forgot a zero there. After the discussion I really think that it is happening somewhere in the re-sizing stage.