First of all did you replace the gas cap and check the mass air flow sensor for broken wire inside and signal to it, other is does it lack power or heavy hesitation...if so its possible to have a cat failure ..if you are blowing blackish smoke out the pipe mass air flow has the fuel system in closed loop thinking its at WOT[ wide open throttle] the other codes that pop up during this are cat failure, o2 sensor and sometimes egr valve after all that is checked then go for the cat...save some money get the Haynes manual and do sensor checks for poping for 500/700 dollars Firestone will replace your verter and then tell you that the sensors need to be replaced do to damaged converter when all along it was a sensor causing the code.be smart ck around ask more questions..also a stuck thermostat or coolant temp sensor will do that same thing..good luckI've driven around for 6 months with an engine service idiot light on my dash that I'm told is catalytic converter failure. Ford wants $1500 to replace it. Firestone wants a grand. I'm told that it can be replaced for a whole lot less. Anybody on here capable of replacing a catalytic converter on a 2005 Ford Explorer? Replacing brakes and A/C on my wife's (Chrysler product) car has eaten my lunch but I have till September before the emissions inspection is due.
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