Forgings only get the piece if aluminum into the rough shape. The final machining is where tolerances come into play and varies manufacturer to manufacturer.Hmmm. Interesting. I must have got a good one then. Anyway, are the tolerances not done by the forging process? If I have and upper, as an example, that was forged by the same company as say, a Colt upper, does that not make that upper forged with the same tolerances. I understand that the finish may not be the same but the quality of the forging should be, correct? Some don't really care that much how refined or finished an AR looks as long is it functions properly.
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Example: Both BCM and Palmetto State Armory source from Brass Aluminum Forging Enterprises (square forging marks), yet BCM machines theirs to a more precision fit, specifically in regards to the barrel receiver extension. PSA just has theirs machined to "good enough" specs.
This is what a blank forging looks like (note the cerro forging mark):
I dont want to speak for
Personally, I have seen anodizing variances on Anderson's large enough to require cleanup of many holes in the receivers due to the excessive buildup. I have also seen Andersons that were not even drilled for a bolt catch roll pin, and some that had the worst attempt at color consistency I have ever seen (Anodizing almost looked swirled with grey/black). All issues I have not seen or read about with BCM.
So, to your point, the forgings are the same, the end results (product) are not. I have put together an uncomfortable amount of Anderson parts for friends and they are by far, the poorest quality and most inconsistent of any of the more known manufacturers pumping out products currently IMHO.

