Sounds like your hammer strut may be in the wrong position. I agree these are a PITA to reassemble.
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My buddy, Jack Daniel's and I are about to give it another try, wish me luck.It sounds like a bur on what you are calling the release. It is camming as it goes into place instead of going straight in and pulling down on the bolt pin.
A black sharpie and a few trial fits should show you where the problem is.
Enjoy your jack, gonna sound funny but point the muzzle down and shake it violently, sometimes it just falls together, works with mine.
Enjoy your jack, gonna sound funny but point the muzzle down and shake it violently, sometimes it just falls together, works with mine.