Do does colt mill their own stuff?
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pretty sure they do have some parts on contract but what makes their rifles unique is at least officially...they're the only manufacturer allowed to utilize the TDP to manufacture civilian rifles.
doesn't sig and ruger do that too?
I put about $700 into a palmetto build (I know you said you won't deal with them anymore) with a premium FN barrel, Palmetto upper and lower , Palmetto parts kit, troy alpha rail and pretty much magpul everything else...for the money I spent on it, it doesn't get much better than that until you go up into the DD, BCM, Colt range of pricing.
Also, if you go with a build and you wish for it to be mil-spec..make sure the bolt is carpenter 158 and carrier at least 8620..also shot peened, HPT/MPI & properly staked ...