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Accuracy is not the primary indicator of quality in an AR15. The design is pretty inherently accurate, as is the round. I can shoot Nickle size groups at 25 yds (75 ft) with my $89 Marlin Model 60 .22lr. What does matter regarding quality in an AR is whether or not it runs. Otherwise, a single shot or bolt action is way cheaper. What you're paying for is higher quality components and higher QC measures to ensure that the machine runs, and that it runs reliably under adverse conditions. Staking your castle nut doesn't matter...until it comes loose, dumps the spring and detent from the rear takedown pin, and now your gun won't stay together...yep, seen it happen on the range. Staking your bolt carrier key screws doesn't matter...until then work loose, create a leak path for gas, potentially shear off, and now you have a bolt-action again.
None of it matters, save all the money you want...until something goes wrong and now your machine doesn't work.
Or, be smart, pay a little more for good QC/materials and have the odds in your favor that the machine is going to work.
At least you didn't diss my SCAR...
I understand you build guns... I get that, I really do. But would you go out and buy a $500 dollar Marlin model 60? When your $89 dollar rifle works just as well? I have tortured the hell out of my Double Star rifle, I've melted the gas tube after appx 800 rounds in 9 min. ( it still worked useing the charging handle.) I've fired it at -30 degrees after being left on the range for 12 hours in the cold. My point is that a "middle of the road" AR maker such as RRA, DS, S&W, PSA, etc, etc... Will handle anything most people throw at them. As a matter of fact I have seen the mil spec colt rifles fail more than anything else, and be A LOT less accurate. I know for fact that a RRA won the Presidents 100 match in 2008, it was a out of the box NM A4 rifle.
Now all that being said... If a rifle isnt built right from the factory, you will have to chase down problems here and there... I have seen, and shot the BCM M4, nice rifle, nice fit and finish, but, in my mind, I cant see paying 100's of dollars more for the rifle, when mine will do the same thing.
I can show you junk yards full of bad cars. Where are all the piles of bad AR barrels that failed because of QC or lack of designer rollmarks?
I understand you build guns... I get that, I really do. But would you go out and buy a $500 dollar Marlin model 60? When your $89 dollar rifle works just as well? I have tortured the hell out of my Double Star rifle, I've melted the gas tube after appx 800 rounds in 9 min. ( it still worked useing the charging handle.) I've fired it at -30 degrees after being left on the range for 12 hours in the cold. My point is that a "middle of the road" AR maker such as RRA, DS, S&W, PSA, etc, etc... Will handle anything most people throw at them. As a matter of fact I have seen the mil spec colt rifles fail more than anything else, and be A LOT less accurate. I know for fact that a RRA won the Presidents 100 match in 2008, it was a out of the box NM A4 rifle.
Now all that being said... If a rifle isnt built right from the factory, you will have to chase down problems here and there... I have seen, and shot the BCM M4, nice rifle, nice fit and finish, but, in my mind, I cant see paying 100's of dollars more for the rifle, when mine will do the same thing.
Rock River is one of the worst about cutting corners. They came up with a whole new barrel profile. They call it HBAR, but it is more like uncut barrel. RRA's I come in contact with regularly are almost always heavy as hell because the barrel isn't turned down at all under the handguards. Not only does this make the gun heavy as hell, but it makes adding aftermarket rails/handguards impossible. Some claim it is to increase accuracy of the gun, but the fact of the matter is they are cutting corners to keep costs down. There is a thread about this very thing started by Dougiefresh here on the ODT. His RRA pistol is heavy as hell because the barrel is not turned down behind the gas port.
When you figure RRAs sell for about the same price as a Colt, I have a hard time even imagining buying one. Back in 2003 I bought one, but that was back when you could get a brand new one for 650 bucks. Add to that the undercut ultra tight chambers that make shooting anything besides premium brass ammo an exercise in frustration, commercial buffer tubes, unstaked castle nuts, improperly stacked gas keys, and neutered bolt carriers, honestly I don't understand how they stay in business. I certainly wouldn't buy one.
As far as DPMS, Bushmaster, & Remington go, they are all the same junk Remington ARs with different roll marks. They are made to sell cheap at the local gun shop and Walmart.
Doublestar and even Delton are better than the above mentioned, and considerably cheaper too.
I try to stick with PSA, Colt, and BCM. I have a S&W as well as an old Bushmaster too.